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[Guide] Chainmail Inlays

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Pholon
Profile Blog Joined March 2008
Netherlands6142 Posts
June 13 2009 14:14 GMT
#1
[image loading]


Hello and welcome to Pholon’s Guide to: Chainmail Inlays. Follow this guide and you too will soon be able to make chainmail inlays like the examples below. The guide will run through a threesome of parts: The Rings, The Weave and The Inlay. These part can individually be read and practised. However, it is pivotal that you do so in this very order. The Rings will tell you how to make your own rings, The Weave will provide an overview of the classic Euro 4-1 weave and The Inlay will get you started on your own inlay. But let’s have a little introduction first shall we

In the middle ages warriors used to don themselves in vests (or entire “hauberks”) made of interlinked metal rings. Due to the way in which these rings were linked, the material was able to cushion incoming blows and became the next evolution of armour: clothing with the purpose of protecting oneself. Chainmail lost most of its usefulness in combat after the introduction of the longbow but is now still applied by butchers and sharkdivers.

This is how awesome chainmail is:
+ Show Spoiler +
Taken from Deadliest Warrier Ep. 2: Samurai vs Viking
[image loading]


An “inlay” is a pattern within a sheet of mail. Using differently coloured metals, making figures using coloured rings is much like making a picture using pixels. The inlay we will be working towards in this guide will be based on TL’s beloved icon for the Zerg race: [image loading]. In the spoiler are some other examples of chainmail inlays.
+ Show Spoiler [Examples] +
My first inlay: the MBC Heroes logo.
[image loading]


An inlay I did of the Fire Glyph emblem from Soul Reaver
[image loading]


And this one is pretty extreme o_o
[image loading]


Disclaimer
I guarantee in no way that chainmail will offer protection from zergling and/or zealot attacks





The Rings

You need a number of things for making rings. They are, in the order of purchase/use:
  • Metal wire
    Metal wire can be bought at most DIY stores and/or welding companies. Inlays require two or more colours. Therefore, a short overview of differently coloured metal wire types:
          > Galvanised Iron (Galvy)
          Colour: Grey. Galvanised Iron, or Galvy for short, can be found pretty much in any DYI and       in the most diverse sizes. It is cheap, easily obtained and legal in most countries.
          > Brass
          Colour: Yellow. Brass is more expensive than galvy but still sold at many DIY stores. It’s       usually very thin (1.0 – 0.8mm) and not very suitable for bigger sheets
          > Copper
          Colour: Orange. Copper is fairly expensive nowadays but it is very stong and abundant in a       lot of different sizes. You can get some for free if you raid the electric cables in       squater’s homes.
          > Aluminium (or Aluminum for the yanks)
          Colour:Silvery white. Aluminium is sold at the better welding companies but is usually not       available any thinner than 1.6mm. It is also brittle and will break if bent too far.

  • A rod or a mandrel.
    From the wire we will be making coils from which individual rings can be cut.
    At most DIY stores you can buy metal rods of varying sizes. I’d advise getting a 6 or 8mm rod, but alternatively you can buy a large nail or nick your mum’s knitting pins for a smaller rod diameter. However, for practise, stick with bigger rings: 8 or 10mm. Around our newly obtained long round object we will be coiling our earlier obtained wire using an:

  • Electric drill
    That’s right. I can’t be fucked with Medieval puritans when I get the opportunity to work with POWER TOOLS. The method of coiling I use is very base: just bend the end of the wire at a 90° angle and insert it, with the rod, into the drill. Start the drill (slowly!) and pull the wire so it will neatly coil around the rod. This will require some practise but don’t be afraid to screw a few rings up. When you’re working with thousands of rings you just throw the less pretty ones out. In the spoiler is a short vid on how to coil using this method:
    + Show Spoiler +

  • Pincers
    Pincers are the kind of pliers you can use to cut the rings off of the coil you made. Make sure you cut the wire the same angle at which you cut the previous one so that the ends will meet.
    Now that you made a nice batch of rings (for our little project you’d need about 250 iron, 250 copper) you’re set for the next part :D





The Weave

There are many patterns in which one can link rings. These patterns are called weaves (A great overview can be found at Mail Artisans). Historically, two patterns occur: Japanese and European. The Japanese used only small patches to protect the neck and the impact absorbing potency of the weave was far inferior to that of the European weaves (interesting detail: In the TV series Heroes the replica Samurai outfit Hiro finds in the museum has a European weave. However, as he travels back in time, the actual armour worn by Adam has a sheet of Japanese weave.).

The weave this guide will focus on is European 4 in 1, or Euro 4-1 for short. It is the most famous chainmail weave, with an authentic historical background and used frequently in populair media like the LotR films.

Step 1 - Units - The name derives from every ring going through 4 other rings. Because of this, we can sart by closing 4 rings and opening one. Looping the open ring through the other four and consequently closing it makes us the first building block of our weave: a Euro 4-1 “unit”.
+ Show Spoiler +
[image loading]

Step 2 - Rows - After we make a bunch of these units we can interlink them using more open rings. These strings we will call “rows”. The pattern that forms is 2-1-2-1-2-1-2-1-and so on. When making a patch, the rows you make should be a bit longer than the length you want the patch to be.
+ Show Spoiler +
[image loading]

Step 3 - Connecting rows - After you’ve made several rows comes the difficult part: interlinking them. Don’t worry if you fail the first time, practise it a couple of times and I promise you will get the hang of it. Lay out two rows and make sure the 2s and the 1s of the first row are facing the same way (or making the same angle with the surface on which you’re working) as the 2s and the 1s of the second row. The next part is hard to explain without a picture, so here goes:
+ Show Spoiler +
[image loading]

Take a good look at it. The orange ring goes through the bottom 2 rings of the upper row and the upper two rings of the bottom row at the same angle the 1s. Don’t start at the very end but rather somewhere in the middle which makes it much easier to do.

Step 4 - Making the ends meet - Personaly I like to work from left-to-right (I’m left-handed though) so after the first ring I like to put in the rings at the very end
+ Show Spoiler +
[image loading]

Step 5 - Rinse 'n repeat - After that just keep adding rings to completely connect the two rows and keep adding rows to make your patch larger. Once you get the hang of it it’s very easy and you can watch movies or VODs while working on your patch.
+ Show Spoiler +
[image loading]





The Inlay

When you get the hang of the Euro 4-1 weave you’re ready to start designing an inlay. Of course you can try something freehand but it’s very difficult so let’s look at how you can make a design beforehand. First, you need a clean design, much like the one below.
+ Show Spoiler +
(click to enlarge)
[image loading]

In this guide I’ll make an inlay of the zerg logo: [image loading]. Let’s have a closer look at this logo first
[image loading]

As you can see, the logo has multiple shades of red (and indeed, most images have multiple colours!) whereas we only have a limitd amount of colours when if comes to metal. The actual inlay will be copper/iron (orange/grey) so I first reduced the amount of colours to three: full red, full grey and a halfway red. You can use anything from MS Paint to checkered paper for this. The result is a much more comprehensible image:
[image loading]

Because the rings are in a kind of slanted pattern, you need several rings to make a single pixel. A neat way to do this is have 4 rings per pixel (what I used for the MBC Hero logo):
[image loading]

For the Zerg logo I used 2 rings per pixel. It makes the design look a bit streched out, but in the final design you can stretch the parth out, making it look much better. Therefore: 2 rings for a grey pixel, 2 rings for a red pixel. For the half-red pixels I coloured one of the two rings in that pixel. The final design then comes down to:
[image loading]

Remember the rows we worked with? The next step will be figuring out what the rows in our design are. This is a bit of a puzzle, but making in stead of making the pattern on ring at a time will be so much quicker. I highlighted a single row in the picture below. From the rows you can deduce the separate units.
[image loading]

I first made the separate rows and joined the ends to keep an overview. The product will look like this:
+ Show Spoiler +
Warning! This pic is really shit!+ Show Spoiler +
[image loading]

After you’re done with the rows start interlinking them. Remember to pay attention to what colour rings to use! I’ll admit it will take some figuring out (and perhaps some cursing and raging) but remember: practise makes perfect! The final product will look like this:
(click to enlarge)
[image loading]


Altough I don’t expect anyone to use this guide (or even read it) I hope that, for those who will, it is a comprehensive tool worthy of the name guide. If you have any question feel free to post in the topic or PM me

Bonus Poll
+ Show Spoiler +
[image loading]

Poll: Cool?
(Vote): Making a KTF Jersey as we speak!!
(Vote): Pretty cool
(Vote): Meh.


Bonus Image
+ Show Spoiler [NSFW] +
<3
[image loading]




Moderator@TLPholon // "I need a third hand to facepalm right now"
deL
Profile Blog Joined March 2009
Australia5540 Posts
June 13 2009 14:22 GMT
#2
I think the things that cut wire are called wire cutters (you called them pincers).

Nice post though, although I knew how to do this from your private tuition n_n
Gaming videos for fun ~ http://www.youtube.com/user/WijLopenLos
SoulMarine
Profile Blog Joined January 2009
United States586 Posts
June 13 2009 14:26 GMT
#3
I don't think this has a use or anyone has time for this, but hey its still cool.
베이비 폭스 WeMade 파이팅! ~ WeMade 팬 ~ BaBy 팬 ~ щ(゚Д゚щ) Gee Gee Gee Gee BaBy BaBy BaBy ♫♫
Kong John
Profile Blog Joined March 2008
Denmark1020 Posts
June 13 2009 14:36 GMT
#4
Its pretty cool imo doubt that idd have time to try it out.

PS chicks gone medival is HAWT
This is real life, where nerds must battle!
Frits
Profile Joined March 2003
11782 Posts
June 13 2009 14:36 GMT
#5
On June 13 2009 23:26 SoulMarine wrote:
I don't think this has a use or anyone has time for this, but hey its still cool.


Maybe if you took some time off masturbating your penis skin wouldn't be falling off and you could make a badass chainmail instead, just sayin'.
Rhaegar99
Profile Blog Joined September 2008
Australia1190 Posts
June 13 2009 14:50 GMT
#6
What diameter should the wires be? The rings in your pic seems really thick since we don't have anything to compare size with.
Pholon
Profile Blog Joined March 2008
Netherlands6142 Posts
June 13 2009 14:54 GMT
#7
On June 13 2009 23:36 Frits wrote:
Show nested quote +
On June 13 2009 23:26 SoulMarine wrote:
I don't think this has a use or anyone has time for this, but hey its still cool.


Maybe if you took some time off masturbating your penis skin wouldn't be falling off and you could make a badass chainmail instead, just sayin'.


kek

Seriously though, this doesn't "cost" me a lot of time cause I mainly work at it while watching films or something. As for usefulness, did you even watch the gif?! gawd
Moderator@TLPholon // "I need a third hand to facepalm right now"
Pholon
Profile Blog Joined March 2008
Netherlands6142 Posts
June 13 2009 14:56 GMT
#8
On June 13 2009 23:50 Rhaegar99 wrote:
What diameter should the wires be? The rings in your pic seems really thick since we don't have anything to compare size with.


For practise I'd recommend 1.2 or 1.3mm, which is pretty versatile as far a possible weaves go and strong enough not to require delicate handling. The rings for the Hydra inlay were 1.5mm (copper) and 1.6mm (iron).
Moderator@TLPholon // "I need a third hand to facepalm right now"
KwarK
Profile Blog Joined July 2006
United States43350 Posts
June 13 2009 14:59 GMT
#9
I've always wanted to make my own pair of chainmail gauntlets, and now I can.
ModeratorThe angels have the phone box
Conquest101
Profile Blog Joined February 2007
United States1395 Posts
Last Edited: 2009-06-13 15:00:35
June 13 2009 15:00 GMT
#10
Out of curiosity, would properly made chain mail stop a bullet? Say one fired from a standard 9mm Glock or something. Just a handgun. Would it have to be steel?
Pholon
Profile Blog Joined March 2008
Netherlands6142 Posts
June 13 2009 15:07 GMT
#11
On June 14 2009 00:00 Conquest101 wrote:
Out of curiosity, would properly made chain mail stop a bullet? Say one fired from a standard 9mm Glock or something. Just a handgun. Would it have to be steel?


That's difficult to answer. It probably wouldn't and I wouldn't put my money on it. Chainmail famously died out after the longbow has the piercing force to penetrate the armour. Of course you can make the rings bigger and the weave more dense but it would become so heavy it would be unwearable as clothing. It might then stop arrows and perhaps even small bullets. If I had a gun I'd try it out for you but alas.
Moderator@TLPholon // "I need a third hand to facepalm right now"
foeffa
Profile Blog Joined August 2007
Belgium2115 Posts
June 13 2009 16:10 GMT
#12
That is wicked. Not that I'll ever try it, but still, cool.
觀過斯知仁矣.
Ellis
Profile Blog Joined December 2008
247 Posts
June 13 2009 16:29 GMT
#13
How much would it suck to get a nipple pinched in chain mail. That chick should watch out.
Musoeun
Profile Blog Joined March 2009
United States4324 Posts
June 13 2009 16:50 GMT
#14
On June 14 2009 00:00 Conquest101 wrote:
Out of curiosity, would properly made chain mail stop a bullet? Say one fired from a standard 9mm Glock or something. Just a handgun. Would it have to be steel?


I suspect what would happen would be the chainmail wouldn't break, exactly... but it wouldn't so much stop the bullet as get driven into your along with the bullet. Which sounds painful.

Or it would just break, but my first guess sounds cooler.
Don't Shoot the Penguins. | Dance, 성은, dance! | Killer FanKlub | Action sucks. | Storm Terran hwaiting.
Scaramanga
Profile Blog Joined March 2008
Australia8091 Posts
June 13 2009 16:57 GMT
#15
YAY now i can charge into battle with a battlecrusier chainmail :D
<3 pholon gw
Loda talked about the fun counter, it's AdmiralBulldog on his natures prophet
uglymoose89
Profile Blog Joined November 2008
United States671 Posts
June 13 2009 16:58 GMT
#16
This is really cool.
eXigent.
Profile Blog Joined February 2007
Canada2419 Posts
June 13 2009 17:39 GMT
#17
On June 14 2009 00:00 Conquest101 wrote:
Out of curiosity, would properly made chain mail stop a bullet? Say one fired from a standard 9mm Glock or something. Just a handgun. Would it have to be steel?


there are a few videos of this on youtube, and no it cannot stop a bullet. Even if it didnt peirce through the chainmail, it would probably drive it into your stomach from the impact.

chainmail is pierced from a longbow, which has much less velocity then a bullet, and it slices through it like butter.
FragKrag
Profile Blog Joined September 2007
United States11554 Posts
June 13 2009 17:46 GMT
#18
lol so awesome

But yeah, Chain mail stops blades, but is kinda useless for stuff like arrows, or just mauling weapons.
*TL CJ Entusman #40* "like scissors does anything to paper except MAKE IT MORE NUMEROUS" -paper
Pholon
Profile Blog Joined March 2008
Netherlands6142 Posts
June 13 2009 18:42 GMT
#19
On June 14 2009 02:39 eXigent. wrote:
Show nested quote +
On June 14 2009 00:00 Conquest101 wrote:
Out of curiosity, would properly made chain mail stop a bullet? Say one fired from a standard 9mm Glock or something. Just a handgun. Would it have to be steel?


there are a few videos of this on youtube, and no it cannot stop a bullet. Even if it didnt peirce through the chainmail, it would probably drive it into your stomach from the impact.

chainmail is pierced from a longbow, which has much less velocity then a bullet, and it slices through it like butter.


Like I said though, regular stuff can't stop it. One of the vids shows this as damage:
+ Show Spoiler +
[image loading]


However, if you're catching bullets you don't wanna try it on a huge ring Euro 4-1. Look at the size of those rings. 5 or 6 mm in diameter? And with that AR the bullet (9mm) needs only have enough force to bend 2 rings.

I'm thinking more along the lines of Euro 6-1 with smallest possible AR and 5-6 mm rings. Would look more like this (rings in the pic are ~8mm):
+ Show Spoiler +
[image loading]
Moderator@TLPholon // "I need a third hand to facepalm right now"
ghermination
Profile Blog Joined April 2008
United States2851 Posts
June 13 2009 18:49 GMT
#20
hmm now we need a guide on home forging swords and we can arm a medieval TL army.
U Gotta Skate.
KwarK
Profile Blog Joined July 2006
United States43350 Posts
June 13 2009 18:58 GMT
#21
I was once sitting on a train and the guy sitting next to me was casually holding a square foot of chainmail and working new rings onto it with pliers without really paying any attention to what he was doing. He did it sick fast too, like an old woman knitting.
ModeratorThe angels have the phone box
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