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Side project: wooden box restoration

Blogs > DanielHetberg
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1 2 Next All
DanielHetberg
Profile Blog Joined August 2011
141 Posts
May 17 2014 19:22 GMT
#1
Hey all.

Still working on the immortal's shield, it's not done yet. Since it's fairly boring, I'm actually not making that much progress right now, and my wife has banned the stuff from our extra desk unless I actively work on it. Kind of understandable, as she sometimes actually works there.

So, whatever. I recently sold something on ebay and randomly came across an old wooden box no one had bid on. It struck my fancy, so I bid on it, and what do you know, I got it for the minimum price. Cost me 13€ including shipping. And it doesn't even smell bad, which is often the case with old wooden things someone finds in their grandmother's drafty attic or moist basement!

Since I kind of see it as my calling to convince you nerds that crafts can be really simple and all you have to do is pick stuff up and make it awesome, I'll share my restoration diary here. I intend to give the outside a fresh coat of varnish. I'll probably replace the thin and kind of broken inner pieces of wood veneer with new ones, and I'm thinking about putting in an additional floor coated with felt, since I might use it as a box for my role-playing dice.

The wood is quite old and has deep gouges in some places, there is no way I'll sand down the wood to get that deep, so they stay in. After all, they're what give the box its weathered and vintage look. I'd guess from the handwriting on the inside that it's at least 50 years old (probably more like 80 to 100), since that script has long gone out of style.

That's what it looked like when I got it yesterday:

[image loading]

[image loading]

[image loading]

Today I sat in the sun for two hours and sanded it down. If you want to do this at home, some pointers on sanding: I used grits 120 (dodgy) and 150 (decent, cf. below) to get rid of the old varnish. I started on the underside to check which grit was appropriate (get rid of varnish with reasonable effort without scratching too deeply, since the wood is fairly thin, particularly the top (inlays) and, somewhat surprisingly, the bottom. I usually start in the middle of a clear area and then work my way toward the edges and corners, which need extra-diligent attention. It just looks plain bad it there's dark spots e.g. on the edges of dovetail joints. Put a straight edge of the sanding paper along the edge you want to properly clean and apply pressure to the very edge with your fingernails while holding the paper against the wood with the tips of your fingers. Note that one of the joined pieces of wood can appear significantly darker than the other due to the difference in grain direction, you will probably not be able to get rid of that. Old wood in particular tends to be darker on the end-grain (in my experience - anyone with profound knowledge of woodworking here?).

Random aside on the topic of sanding paper - man does it ever pay off to use decent tools and supplies! I own two kinds of paper that I keep in a large manila envelope (actually it's three kinds): wet sanding with grits 120-2000 (used for wet sanding stones), decent dry sanding grits 80-150-320 for wood (some 30 cents a sheet) and the most cheap-ass dry sanding paper I ever got my hands on (something like 100 sheets for 5€, which I intended to use for a children's workshop).

Since I didn't use up all of the cheap stuff (by a long shot), I thought I might as well start using it now. Boy is it bad! You go back and forth over the wood for like 5 seconds and it's clogged up already, the grit starts coming off when you so much as fold it up (which you do to get into corners), and you can really just use a fresh piece every other minute. The good stuff lasts much longer, stays reasonably sharp after unclogging it multiple times and you can fold it up to get into corners without a problem. Enough ranting, lesson learned.

So, anyway. After two hours, it looks like this.

[image loading]

[image loading]

[image loading]

****
Take a survey about my shared artists' and craftspersons' workshop concept (15-20 min): http://www.surveymonkey.com/s/38ZHMMX
vult
Profile Blog Joined February 2012
United States9400 Posts
May 17 2014 22:21 GMT
#2
Wow really nice job, cool box!
I used to play random, but for you I play very specifically.
TheEmulator
Profile Blog Joined July 2010
28094 Posts
May 18 2014 06:37 GMT
#3
That's pretty nice!
Administrator
404AlphaSquad
Profile Joined October 2011
839 Posts
May 18 2014 14:57 GMT
#4
Madman with a box
aka Kalevi
Redox
Profile Joined October 2010
Germany24794 Posts
May 18 2014 16:42 GMT
#5
Instantly thought of Breaking Bad. :D
Off-season = best season
DanielHetberg
Profile Blog Joined August 2011
141 Posts
May 18 2014 17:56 GMT
#6
Breaking Bad... I haven't seen it, but is it the show with the chemistry teacher gone drug dealer? In that case, I have an inkling regarding the box comment....
Take a survey about my shared artists' and craftspersons' workshop concept (15-20 min): http://www.surveymonkey.com/s/38ZHMMX
MagnuMizer
Profile Blog Joined February 2012
Denmark384 Posts
May 18 2014 20:11 GMT
#7
Cool... I like the box too
ZAiNs
Profile Joined July 2010
United Kingdom6525 Posts
May 19 2014 00:27 GMT
#8
On May 19 2014 01:42 Redox wrote:
Instantly thought of Breaking Bad. :D

Me too .
Foolishness *
Profile Blog Joined May 2009
United States3044 Posts
May 19 2014 06:00 GMT
#9
Your skills are amazing.
geript: "Foolishness's cases are persuasive and reasonable but leave you feeling dirty afterwards. Kinda like a whore." ---- Manager of the TL Mafia forum, come play!
hp.Shell
Profile Blog Joined April 2010
United States2527 Posts
May 20 2014 05:11 GMT
#10
That's totally awesome - great idea to use it for a dice box. I want to see the finished product. The grain on the bottom board is what really gets me. It reminds me of my dad's woodshop.

About the darker grain on old wood, I really have no idea, but I suspect it's simply had more time to accumulate things around it - dust, maybe a bit of mold, anything that can fit into a space that small.

What color felt are you thinking? Dark or light varnish?
Please PM me with any songs you like that you think I haven't heard before!
DanielHetberg
Profile Blog Joined August 2011
141 Posts
May 20 2014 05:52 GMT
#11
Tending towards a darker finish, similar to the original. Old stuff often looks better in a dark finish, imho.
Take a survey about my shared artists' and craftspersons' workshop concept (15-20 min): http://www.surveymonkey.com/s/38ZHMMX
YourGoodFriend
Profile Blog Joined June 2010
United States2197 Posts
Last Edited: 2014-05-20 13:57:54
May 20 2014 13:57 GMT
#12
Looking good, + Show Spoiler +
edit: you just answered it above : do you plan on re-finishing it?
anonymous is the most famous author that anyone can be
OuchyDathurts
Profile Joined September 2010
United States4588 Posts
Last Edited: 2014-05-21 00:05:55
May 21 2014 00:04 GMT
#13
Darker finish looks better on everything man. Personally I hate light colored wood, it looks so cheap and trashy to me. It's most likely an old cigar box. Those inserts are probably cedar. My brother got a bunch of wooden cigar boxes and painted them for some odd reason (he's the antithesis of handy). Painted them and was using one as a box for his fountain pen collection. Anyways, the boxes all had inserts like that you could pop out. So you could probably find replacements from some cheap ass cigar box and cut them down to fit if necessary.
LiquidDota Staff
Redox
Profile Joined October 2010
Germany24794 Posts
May 21 2014 22:37 GMT
#14
On May 19 2014 02:56 DanielHetberg wrote:
Breaking Bad... I haven't seen it, but is it the show with the chemistry teacher gone drug dealer? In that case, I have an inkling regarding the box comment....

One protagonist, who is basically a loser and drug addict, makes one such box as a school project. He puts a lot of love and effort in it, and it is one of the few good things he has ever done in his life. Later he sells it for drugs. Maybe its the one you bought. :D

Off-season = best season
75
Profile Joined December 2012
Germany4057 Posts
May 22 2014 12:30 GMT
#15
thats a nice box.

i should start looking for old wooden boxes at ebay.
yo twitch, as long as I can watch 480p lagfree I'm happy
pebble444
Profile Blog Joined March 2011
Italy2500 Posts
May 22 2014 18:23 GMT
#16
please send me this box
"Awaken my Child, and embrace the Glory that is your Birthright"
radscorpion9
Profile Blog Joined March 2011
Canada2252 Posts
May 22 2014 18:53 GMT
#17
good job with the box, I'd put anything in there!
DanielHetberg
Profile Blog Joined August 2011
141 Posts
May 25 2014 14:57 GMT
#18
On May 22 2014 21:30 75 wrote:
thats a nice box.

i should start looking for old wooden boxes at ebay.

They tend to be surprisingly expensive, since restoring them is kind of the poor man's boxmaking ^^

Maybe, if I manage to find a workshop somewhere closer to where I live, I'll try to do one myself.

This guy keeps inspiring me: Dryad-8 on deviantArt
Take a survey about my shared artists' and craftspersons' workshop concept (15-20 min): http://www.surveymonkey.com/s/38ZHMMX
kushm4sta
Profile Blog Joined July 2011
United States8878 Posts
May 25 2014 14:58 GMT
#19
so you painted it yellow?
OMGUS.net, kush sex blogs every friday night
DanielHetberg
Profile Blog Joined August 2011
141 Posts
May 25 2014 15:02 GMT
#20
Haven't painted it yet at all, this is its natural color. I'll probably go for a darker varnish to give it back its antique feel.
Take a survey about my shared artists' and craftspersons' workshop concept (15-20 min): http://www.surveymonkey.com/s/38ZHMMX
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